Video tutorial on how to how to repair a rusty cab corner from start to finish by cutting out the old corner and welding in a new replacement panel while keeping this project on somewhat of a budget. This video also covers how to weld a body panel without causing too much warpage. This is the full replacement goes in to depth on the full replacement that covers the why's and alternative products as well. Replacement procedure will vary between models of trucks, locations of spot welds, panel designs, and the extent of rust will vary between trucks.
Die grinder: mobiledistributorsupply.com/24404-1-4-straight-air-die-grinder-oem.html
Surface sander: mobiledistributorsupply.com/24417-heavy-duty-mini-air-surface-prep-sander-kit-oem.html
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Depending on the severity of rust, you can either make up a patch or buy a whole new panel. When doing body work, it’s always important to wear the proper safety equipment such as gloves, safety glasses, and a respirator as we are dealing with health hazardous materials.